Camera Base Vision System
Dyeglo Pvt. Ltd. is specialized in providing end-to-end solutions for Machine vision and computer-based Test & Measurement applications. We provide solutions to various industries in the field of Research and Development, Prototyping, Manufacturing, Testing, and Inspection to help enhance their productivity and quality.
Our expertise in Machine Vision and Image Processing software development enables us to provide complete solutions in automated testing, Data acquisition, Instrumentation, Test & Measurement Software development, Vision and Imaging Solutions.
Products
1. Crankshaft Vision Inspection System
- Crankshaft Vision system is used to check Physical Features on Crankshaft for Presence/Absence, Position and Dents/scratches
- System eliminates Operator inspection for Visual Inspection of Crankshafts.
- Artificial Intelligence & Image Processing software provides reliable results
- Image Storage features & Report generation along with SAP connectivity.
- Versatile Software to tune Machine for variety of Parts.
| Sr.No | Description | Parameter |
|---|---|---|
|
1 |
Hole Count & Positions on Gear Side Face of Crankshaft
Dents/Scratches on Gear face |
Angles, Count, Dent & Scratches on Gear Face
|
|
2 |
Hole Count & Positions on Flywheel Side Face of Crankshaft
QR Code Text reading
Dents/Scratches on Flywheel face |
Angles, Count, Dent & Scratches on Flywheel Face
QR Code reading for Part number saving |
|
3 |
Thread Camera to detect presence of Threads at Flywheel face |
Thread count |
|
4 |
Journal & Pin Camera to detect-
Dents & Scratches on Crankshaft Diameters
Oil Hole Counts |
Dent scratches,
Oil Hole Count |
- Machine with part adaptability fixture with robotic Gantry loading facility
- 3Mpx Cameras for Gear, Flywheel face & Thread detection
- 2Mpx Cameras for Journal dent & feature detection
- CNC Motion control for Pin follower mechanism
- PLC Control with diagnostic HMI Screens
- Head & Tail stocks with servo spindles for Crank rotation
- Computer for Image processing
2. Drill Diameter Vision measurement system
Vision system to measure Drill Parameters within +/- 15 microns
Diameter Range- 2mm to 13mm
Sorting of Drills into-
Good, Oversize, Undersize, Chisel Damage etc.
Report generation with production sheet
Cycle Time 2 sec per drill
Parameters Checked-
Drill Dia. Chisel Angle, Clearance Dia., Margin, Web thickness etc.
Cameras Used 12Mpx, 5.2 Mpx
Vision system for Dent Inspection of Brake Pistons-
- Brake piston is typically Aluminum Extruded cylinder with super finished diameter.
- Brake acts like piston in Brake cylinder applying hydraulic pressure to brake calipers, hence a critical safety item.
- Dents on piston surface cause seal breakage & loss of pressure leading to loss of braking power.
- Vision system rotates piston on Indexer, with Camera capturing multiple images during rotation.
- Image processing software running on Computer Auto-Detects Dents on Piston Area and Report is generated.
Image processing for Connector Lead detection
Image processing for Connector Lead detection
Magnetic Particle Inspection with Image processing system
5. MACHINE VISION COMPONENTS & SOFTWARES
Dyeglo uses state of the art Technologies in Vision systems such as –
- cameras, Liquid Lenses
- Lighting
- Software & languages etc.
- Laser scanners, Distance sensors
