Magnetic Particle Equipment's
Portable MPI Power Sources
Standard Bench Type MPI Systems
Special Purpose Magnetic Particle Systems
MPI Systems for API Tubes & Pipes, API Couplings
Our Customers
Special Purpose Machine for Fluid Ends (Oil & Gas)
Fluid End is a positive Displacement Pump housing driven by Power source such as engine.
It is used to pressurize Frack Oil and transfer it to long distances.
Typically it is made of Forge Body with Mono or Multiple Pumping blocks.
It is subjected to extreme pressures and harsh chemical environment due to which strength & performance of the Fluid end becomes critical.
Dyeglo manufacturers special purpose MPI Systems for Inspection of Fluid Ends & Mud Pump Crankshafts.
MPI Systems are designed as per Industry 4.0 approach
- QR Scanner for Part recognition
- Machine auto-runs program as per selected Part
- Data recording Facility on Computer with report generation
MPI Systems for Round Bars & Billets
MPI Systems with Automated Handling-
For Bars from Dia.16mm-350mm, Length 2m- 7mtrs
Circular & Longitudinal Magnetization
Currents upto 15000 Amps AC/HWDC/FWDC & Coil upto 15 KAT
Built In Demag Systems
Slew Bearing MPI Systems
MPI Systems with Automated Handling-
For Bars from Dia.16mm-350mm, Length 2m- 7mtrs
Circular & Longitudinal Magnetization
Currents upto 15000 Amps AC/HWDC/FWDC & Coil upto 15 KAT
Built In Demag Systems
Slew Bearings are Large Diameter bearings used in Wind Mills, Earth Movers, Tunnel Boring Machines
Sizes Vary from I.D. 1.3mtrs upto O.D. 7 mtrs, C/s 700mm, Max Weight Upto 20 MT
Yoke & Coil magnetization for Crack detection in Teeth & Raceways
Automated Material Handling systems with Auto Roller adjustments as per Ring Sizes.
Internal & External Ring holding capability for Internal & External gear bearings.
MPI SYSTEMS ODD SHAPED PARTS
Crankshaft, Steering Knuckles, Axle Beams, Forgings, Gears etc.
Dyeglo has expertise in Design & Manufacture of Automated MPI Systems for –
High Productivity & Odd shaped Forgings & castings such as Crankshafts, gears, Knuckles, Axle Beam, Connecting Rods, Valve Bodies, excavation Tips etc.
Defense, Aerospace & Nuclear Sectors
Dyeglo Manufactures MPI Systems for Aircraft components- (NADCAP compliant)
Machine Bed length Upto- 3mtrs
Dia. 600mm,
Currents- AC/HWDC/FWDC upto 15000 Amps, 3Phase FWDC Facility
Coil Upto ID 700mm, 15KAT
Inspection of Aerospace Bolts, Landing Gears & other Parts
Dyeglo manufactures MPI Systems for Defense Items such as Gun Barrels, Bomb Shells etc.
Customized systems are provided for Nuclear Applications such as Stud Inspection, Valve inspection etc.
Magnetic Particle Accessories
1. Digital Gauss meter with Halls Probe for AC & DC Waveforms
Code- DGM108
Range +/- 1000 Gauss
LC- 1 Gauss, 4 AA Cells
Units- Gauss & kA/m
With-Calibration certificate
2. Digital White & Black Light Intensity Meter
Code- DUVM207
Range 0-10000 microwatt/cm2 (For UV-A)
and 0-10000lux (For White Light)
LC- 1 microwatt/cm2 or Lux in X Range
& 10 microwatt/cm2 or Lux in 10X range,
4 AA Cells
Units- Microwatt/cm2, Lux, Foot candles
With-Calibration certificate
3. MTU Test Block Code (DPL-MTU-09)
Standard reference Block as per ASTM Standard Fine & Coarse Network on both face used for Sensitivity check of Magnetic Particles
Reference Photo is available
Standard reference Block as per ASTM Standard
4. Laminated Shims (SHM-09)
Linear & Circular shims available as per ASTM E 1444 Standards
Shims are used for Magnetic Field Strength & Direction Verifications
5. Keto’s Ring & Subsurface Test Blocks (DPL-KTS-06)
Ketos Ring is made as per ASTM E 1444 Standard
Available in Tool Steel & AS5282 ring
Available with Test Report.
Sub-Surface Defects Plates available for validation of Subsurface defects in DC Mode.
Suitable for – Yoke, Portable MPI
Systems, Bench systems etc
6. Residual Field indicator:
Dial Type Field indicator is used to check Residual field in Test Part.
Available in Range 0-10,20,30,50 Gauss.
With Calibration certificate
8. UV LED Torch Cable & Battery Operated
Code- UVT702, UVT702B
Cable & Battery Operated UV led Torch with 3 UV Led’s
365nm Peak wavelength, UV-A Light,
Intensity above 6000 microwatt/cm2
At 15” distance, Instant ON-OFF Facility
Battery Version provided with 2 Li-Ion Batteries
1 Charger & Carrying Case.
Input- 230V, 50Hz, 5A, Battery Version with 12V DC Batteries
9. Centrifuge Tube & Stand (CTS-09)
For Fluorescent & Non-Fluorescent Method
With Marking as per ASTM E 1444 standard
(Pear Shaped Tube made of Borosil Glass)
10. Electromagnetic Yoke (DY-YK-09)
Electromagnetic Yoke (Light Weight) with Carrying Case
Lifting Capacity- AC Mode 4.5kgs, HWDC Mode- 22.5 Kgs.
(Appx. Weight 4.5kgs) Pole spacing upto 300mm
Reference Standard- ASTM E 709 E 1444
Input Supply- 230V, 50Hz, 5A
Available in DC Mode – re-chargeable Battery Version.
11. Copper Mesh Pads, Central Conductors:
Dyeglo Provides copper mesh pads with riveted
& non-riveted mesh in variety of sizes &
Thickness as per customer requirements
Copper Central Conductors (99% purity) are available in variable lengths & diameters
MAGNETIC PARTICLE CONSUMABLES
Sr.NO | Item | Packaging | Standard | Product Code |
1 | Fluorescent Magnetic Powder Oil Based | 50gms, 250gms, 500gms, 1 Kg Aerosol Can 400ml | DFK 03 DFK03A | |
2 | Fluorescent Magnetic Concentrate Water Based Dry Form | 1 Lits Packing 1 KG | DF09 DF09D | |
3 | White Contrast Paint | Aerosol Can 400ml | WP01 | |
4 | Black Magnetic Powder Oil Based (Day Light Inspection) | 1 Kg 400 ml Aerosol can | ASTM E 1444, E 709, AMS3043,3044, ASME B&PV section V, EN ISO 9934 AMS2641 | DBK06 DBK06A |
5 | Red Magnetic Powder Oil Based (Day Light Inspection) | 1 Kg | DRK06 | |
6 | Red/ Grey Iron Oxide for Dry Application (Day light Inspection) | 1 Kg | DRD09 DGD09 | |
7 | Red/ Black Oxide Water Based Ready Bath | 1 Lit. | DRW06 DBW06 | |
7 | Carrier Oil | 5 lit, 20 Lit, 35 Lit, 210 Lit. | SFC-02 |